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Posted 13 June, 2026

Occupant Safety Engineer - CAE

Expleo
Chennai,TN,IN,600096 Full Time
Reference: 97_709370_2026-53657

Overview

CAE Analyst - Crash Simulation (ANSA - LS-DYNA / PAM-CRASH / LS-Prepost / Meta Post )

Responsibilities

Job Summary:

We are seeking a CAE Analyst with strong hands-on experience in crash simulations using LS-DYNA/Pam Crash . The ideal candidate should have a deep understanding of various vehicle crash test scenarios including regulatory, NCAP, and OEM-specific load cases. The analyst will be responsible for model setup, execution, result analysis, and reporting for frontal, side, rear, pedestrian, and seat integrity crash tests.

Key Responsibilities:

  • Set up, run, and validate crash simulations using LS-DYNA/PAM Crash.
  • Apply appropriate material models, contacts, boundary conditions, and loadings for each crash event.
  • Interpret and analyze crash test results (intrusion, acceleration, deformation, injury criteria, etc.).
  • Deliver technical insights and recommendations to design and safety teams.
  • Ensure model compliance with OEM guidelines, NCAP protocols, and global crash regulations.
  • Participate in debugging, result correlation, and model improvement activities.

Qualifications

Bachelor's/ Master's Degree in Engineering in Mechanical / Automobile Engineering.

Essential skills

Required Skills & Load Case Experience:

Crash Simulation Tools:

  • Strong hands-on experience in LS-DYNA or PAM-CRASH
  • Familiarity with pre/post tools like ANSA, Meta Post, Animator

Crash Load Case Knowledge:

Frontal Crash:

  • ODB - Offset Deformable Barrier
  • FWR - Full Width Rigid
  • MPDB - Mobile Progressive Deformable Barrier
  • RCAR - Frontal crash (repairability)

Side Crash:

  • POLE33 / POLE45 - Oblique Pole Impact
  • MDB / AEMDB - Side impact with deformable barrier

Rear Crash:

  • MRB1100 - Rear 50% Overlap
  • MRB1800 - Rear Full Overlap

Pedestrian Protection:

  • HEADNCAP - Headform to bonnet/windshield
  • HEAD(REG) - Regulation-based tests
  • UPPERLEG - Upper legform to bumper

Experience

3 to 7 YearsIn OEM and Tier 1 Automotive

Employment Type: FULL_TIME

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