Senior PLC Engineer

Location: Hyderabad

Job Type: Full-Time

Experience: 4+ Years

Salary: Best in Industry

Job Summary

We are looking for an experienced Senior PLC Engineer with strong expertise in industrial automation, PLC programming, SCADA/HMI development, and commissioning. The ideal candidate will be responsible for designing, developing, testing, and implementing PLC-based automation solutions for manufacturing and industrial projects while providing technical support throughout the project lifecycle.

Key Responsibilities

PLC Programming & Development

• Design, develop, and modify PLC programs for industrial automation systems.
• Develop automation logic using Siemens, Allen-Bradley (Rockwell), and Mitsubishi PLC platforms.
• Debug, troubleshoot, and optimize existing PLC applications.
• Develop custom automation software based on project requirements.

Automation Project Execution

• Execute industrial automation projects from design to commissioning.
• Install, configure, test, and commission PLC-based control systems.
• Perform Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
• Ensure automation systems meet quality, safety, and operational standards.

SCADA / HMI Development

• Design and configure SCADA and HMI applications.
• Integrate PLCs with SCADA platforms for real-time monitoring and control.
• Develop operator interfaces and production monitoring dashboards.

Electrical Design & Documentation

• Prepare electrical schematics, control logic, wiring diagrams, and technical documentation.
• Maintain project documentation, installation reports, and change records.
• Ensure documentation complies with engineering standards.

Troubleshooting & Technical Support

• Diagnose and resolve PLC, SCADA, HMI, drives, and automation system issues.
• Provide on-site and remote technical support.
• Improve machine reliability and reduce system downtime.

Client Interaction

• Understand customer automation requirements.
• Participate in technical discussions and project implementation.
• Provide user training and post-installation support.

Team Collaboration

• Coordinate with internal engineering teams.
• Share technical knowledge and mentor junior engineers.
• Report project progress and technical challenges regularly.

Required Skills

• PLC Programming
• Siemens PLC
• Allen-Bradley (Rockwell Automation)
• Mitsubishi PLC
• SCADA Development
• HMI Development
• Industrial Automation
• PLC Commissioning
• ControlLogix
• Rockwell Software
• Drives & Motion Control
• Electrical Control Systems
• Automation Project Execution
• PLC Troubleshooting
• Manufacturing Automation
• AutoCAD / Electrical Drawings
• Industrial Communication Protocols

Eligibility Criteria

• Bachelor's Degree or Diploma in Electrical Engineering, Electronics Engineering, Instrumentation Engineering, Mechanical Engineering, Software Engineering, or a related discipline.
• Minimum 4 years of hands-on experience in PLC programming and industrial automation.
• Strong experience with Siemens, Allen-Bradley (Rockwell), or Mitsubishi PLCs.
• Experience in SCADA and HMI development.
• Exposure to manufacturing and industrial automation environments.
• Knowledge of automation software, machine control systems, and commissioning activities.
• Excellent analytical and troubleshooting skills.
• Strong communication and client-handling abilities.
• Ability to work independently and manage multiple projects.

Mandatory Requirement

• Valid US B1 Visa (Mandatory).

Preferred Skills

• Experience in manufacturing intelligence solutions.
• Knowledge of Industry 4.0 and Industrial IoT concepts.
• Experience with production data acquisition and visualization.
• Exposure to industrial communication networks and automation analytics.
• Experience working on global customer projects.

Why Apply?

• Opportunity to work on advanced industrial automation projects.
• Exposure to global manufacturing environments.
• Competitive compensation.
• Career growth in automation engineering and smart manufacturing