Manager SQA

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Company:

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Swaraj Engines Limited. Responsibilities & Key Deliverables Conduct design reviews basis Engg. Drawings and Ensure APQP (Advance Product Quality planning) with the manufacturing team for clear understanding of OEM requirements and specs/ Standards. Drive New Part development to ensure that Part Quality meet the Desired spec and Standard. Quality assurance in new development of parts / FTR Sample formations from Day1. Process Discipline and PPAP sign offs. Carry out PPAP, Initiate and validate the 4M conditions. Ensure First TIme right and Every thing right Process outcomes / Sign Offs the Quality agreements along with PSW (Part submisison Warrants.Carry out Process and Product audit through Control plan/SOP/Process sheet in manufacturing process. Lead DWM of Machine shop by Daily rejection analysis of inhouse rejection ,Assy throwback and customer return and other issues.Maintain process capability of Critical Parameters ,X bar and R Chart analysis and taking corrective actions. Drive machine shop ZDM (Zero Defect Machine) by Selection based on sod rating , 04 M Analysis and ZDM Monitoring and action item closer.Ensure decision making based on data and facts for machine shop , standard room and HT activities. Assist the manufacturing process to enhance the Manufacturing / Technology Capability, Facilitate Root Cause Analysis and corrective action implementation against anomalies.Drive Improvement related activities, Kaizen, Yellow belts, Green belts, QMS activities The Mahindra wa ,ys (TMW) , AFS , ISO : , ISO ,ISO : , Planning and documentation of ISMS (ISO :.Drive standard room activities like calibration of Instruments and Gauges ,Torque wrench calibration ,MSA of Instruments and Gauges.Planning and execution of Machine shop Quality budget Customer & Field Quality - Conduct detailed analysis of customer defects reported from the field or plant. - Lead improvement actions for field/customer complaints and ensure timely closure. - Drive reduction in lead time for complaint resolution. Supplier Quality Management - Perform supplier validation audits and manage supplier APQP processes. - Evaluate suppliers for approval by assessing manufacturing capabilities and technology readiness. - Conduct on-site supplier visits for root-cause analysis and verification of corrective actions. - Support new product development to ensure supplier readiness and adherence to quality standards. - Review supplier manufacturing processes and identify opportunities for improvement and value enhancement. Quality Systems & Documentation - Promote use of quality improvement tools: Lean, Six Sigma, Poka-Yoke, MSA, SPC, PFMEA, etc. - Ensure accurate documentation of inspection results, PPAP submissions, and product warrants. - Facilitate escalation of unresolved supplier quality issues. - Lead and support internal and supplier audits. Performance Monitoring & Reporting - Monitor supplier KPIs including PPM, issue closure, warranty indicators, and cost recovery. - Collate and analyze supplier quality data to identify trends and improvement areas. - Prepare and present reports, dashboards, and project updates to management. Continuous Improvement & Training - Lead process improvement activities at supplier end. - Conduct benchmarking studies for best practices and technological insights. - Provide training on quality awareness, systems, and methodologies to internal teams.Preferred Industries AutomobileTractorConstructionEducation Qualification Diploma in Engineering; Bachelors of Technology; Bachelor of Engineering; Diploma in Engineering in Mechanical; Bachelors of Technology in Production Engg.; Bachelors of Technology in Mechanical; Bachelors of Technology in Automobile; Bachelor of Engineering in Production Engg.; Bachelor of Engineering in Mechanical; Bachelor of Engineering in AutomobileGeneral Experience 6-10 YearsCritical Experience System Generated Core Skills System Generated Secondary Skills