Expleo Solutions Ltd - CAE Engineer Safety/Crash Analysis

Job Description – Senior CAE Engineer (Safety/Crash Analysis)

Position: Senior CAE Engineer – Safety (Crash Analysis)
Experience: 5 to 10 years
Location: Chennai

Key Responsibilities

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• Carry out safety virtual simulations for vehicle crash analysis and performance evaluation.
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• Perform FE model building and integration using ANSA.
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• Conduct pre-processing (part meshing & integration), analysis (Pam Crash / LS-DYNA), and post-processing (Metapost).
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• Support correlation activities with test data and ensure alignment with global safety regulations .
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• Provide design recommendations and technical insights for improving structural crashworthiness and occupant safety.
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• Collaborate with cross-functional teams to address CAE safety requirements in upcoming programs.
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• Contribute to continuous improvement by adopting scripting/automation and AI-based tools for efficiency.
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Technical Skills & Expertise

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• Crash Analysis: Minimum 5 years of experience in CAE safety domain.
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• FE Model Building & Integration: At least 2 years hands-on experience.
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• Tools Proficiency: ANSA, Primer, LS-DYNA (mandatory), Metapost.
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• Strong knowledge of vehicle architecture, nomenclature , and safety regulations .
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• Sound understanding of Classical & Applied Mechanics , particularly Strength of Materials .
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• Good awareness of physics fundamentals and ability to apply logical reasoning.
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Preferred Qualifications

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• Postgraduate degree in Mechanical / Automotive / Aerospace Engineering (preferred).
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• Strong analytical, problem-solving, and debugging skills.
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• Excellent communication and presentation abilities.
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• High learning aptitude with a curious, inquisitive, and responsible mindset .
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• Strong sense of ownership and ability to work independently as well as in a team.
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