IN_RBAI_Process_Specialist_IN

The Process Specialist (Winding/Selective Soldering) is responsible for developing, optimizing, and sustaining manufacturing processes to ensure product quality, efficiency, and cost-effectiveness. The role involves cross-functional coordination with engineering, quality, production, and suppliers to drive continuous improvement and support new product introduction (NPI).

Bachelor’s degree in Mechanical/Electrical

Key Responsibilities

A. Process Development & Optimization

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• Define and implement standardized manufacturing processes for new and existing products
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• Ensure process capability (Cp, Cpk) meets internal and customer requirements
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• Conduct feasibility studies and support industrialization activities
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• Drive process stabilization and continuous improvement initiatives
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B. New Product/Process Introduction (NPI)

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• Lead process planning for new product launches
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• Coordinate with TEF, MSE, and production teams for trial builds and process validation
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• Ensure readiness of tooling, fixtures, and documentation before SOP
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• Support prototype and pilot builds with necessary process adjustments
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C. Change Management

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• Evaluate and implement engineering changes (ECNs)
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• Ensure proper validation and documentation of process changes
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• Align with cross-functional teams before implementation
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D. Quality & Compliance

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• Ensure adherence to quality standards (PFMEA, Control Plan, Work Instructions)
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• Support root cause analysis for process-related issues (e.g., 8D, Fishbone, 5 Why)
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• Participate in internal and customer audits
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E. Process Monitoring & Data Analysis

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• Track process performance KPIs (yield, scrap, cycle time, downtime)
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• Analyze data trends and implement corrective/preventive actions
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• Support digitalization or automation initiatives where applicable
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F. Supplier Coordination

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• Collaborate with internal & external suppliers for process development and improvements
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• Ensure supplier processes align with internal requirements
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Key Deliverables

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• Stable and capable production processes
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• Reduced cycle time, scrap, and rework
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• Successful implementation within timelines
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• Updated and compliant process documentation
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• Continuous improvement project outcomes
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Required Competencies

Technical Skills

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• Process engineering & manufacturing technologies (Winding/Selective Soldering)
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• PFMEA, Control Plan, SPC, Lean & Six Sigma tools
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• Root cause analysis methodologies
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• Knowledge of automation, tooling, and assembly processes
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• Strong problem-solving and analytical thinking
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Behavioral Skills

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• Cross-functional coordination and communication
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• Proactive ownership and accountability
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• Structured approach to project execution
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