Manufacturing Engineer - Composites
Job Description
\nAs a Mid senior Level Manufacturing engineer - Composites, you will be responsible for design & optimization of manufacturing...
Job Description
As a Mid senior Level Manufacturing engineer - Composites, you will be responsible for design & optimization of manufacturing processes for CFRP parts, sub-assembly for eVTOL airframes prototype manufacturing & supporting in assembly integration. The candidate will be responsible for interacting with Manufacturing, QA, Structural design & other cross functional teams in realization of composites parts, sub-assembly and prove out.
\nRoles & responsibilities
\n\n\n- \n
- Develop and optimize manufacturing processes for CFRP components using OOA prepreg systems. \n
- Lead material qualification for certification prototypes with interactions with Certification & Airworthiness team. \n
- Optimise facility including layout planning, utilities coordination, equipment selection, installation, and commissioning. \n
- Specify, source, validate, and maintain capital equipment such as CNC routers, ovens, and bonding tools. \n
- Program and operate CNC routers for precision trimming and drilling of composite structures. \n
- Oversee bonding preparation processes, including surface treatment, adhesive application, and cure cycle optimization. \n
- Manage Oven operations, including recipe development, cycle optimization, and maintenance coordination. \n
- Apply expertise in composite curing processes—thermal profiles and material-specific requirements—to ensure optimal part quality and structural integrity. \n
- Create and maintain detailed work instructions, process documentation, and tooling specifications. \n
- Collaborate with engineering, quality, and production teams to ensure manufacturability and compliance with aerospace standards. \n
- Troubleshoot production issues and implement corrective actions to improve yield, reduce scrap, and enhance overall process efficiency. \n
- Support New Product Introduction (NPI), continuous improvement activities, and lean/Six Sigma initiatives. \n
- Perform DFM/DFA assessment of part & tooling design to ensure manufacturability of airframe systems. \n
- Experience with Excel, PowerPoint / Google suite & PLM \n
- Adhere to project timelines and budgets and quality of output. \n
- Basic knowledge on cost estimation & time study of project execution. \n
- Basic knowledge on QMS, QC tools & Metrology \n
- Basic knowledge on GD&T, Fits & assembly \n
- Basic knowledge on PFD,PFMEA, Control plan \n
Required Skills
\n\n\n- \n
- ERP & PLM \n
- CAD software (Preferably CATIA or NX, Solidworks) \n
- Material Selection \n
- Composite manufacturing processes \n
- Aircraft assembly processes & integration \n
- Tooling Design & Development \n
- Project Management \n
- Analytical skills \n
- Cost Analysis \n
- Quality Control \n
- Problem-Solving \n
Qualifications:
\n\n- \n
- Bachelor’s degree in Mechanical, Aerospace or any related field. \n
- Work experience in 4+ years in Manufacturing engineering of composites structures in the aerospace industry. \n
- Familiarity with different types of composites materials & manufacturing processes, assembly & toolings is highly desirable. \n
Work Location: Chennai, Tamil Nadu, India.
\nJob Type: Full time.
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